All Off-Road.com coverage of our Project Quadzilla Reborn.
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Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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We have a ton to cover here, so I'm gonna stick to the tips and tricks that will save you time and aggravation. If I haven't mentioned enough times already... You should have your trusty manual close at hand to refer to!  Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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VERY IMPORTANT! You will need the circlip from your stock axle! Do not throw this away! It centers the axle and proper alignment without it is almost impossible to achieve. Also the clip IS NOT AVAILABLE FROM SUZUKI!  Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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The ass end of the Suzuki LT500R is a work of art. Compared to the tired old garbage that Yamaha shoves down the throats of it's customers year after year, Suzuki put quality and state of the art engineering into the rear suspension of their high performance ATV's  Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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With the front and rear suspension bolted up, we are ready to install the rear axle and make this an actual "rolling" chassis!  Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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As you can see our LT500 was delivered in slightly less than pristine showroom condition. Usually if I'm going to split the cases I'll do most of the disassembly while the engine is mounted securely in the frame. If you leave the chain connected, you can lock the rear brake with a prybar under the footpeg and frame. This will lock your engine up tight in first gear.  Sep 1, 2004 By:
Mr. Dune, Patrick J Chicas

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Arriving at Pat's not a moment too soon, yours truly was none too surprised to to see our fearless leader at Off-Road.com had become impatient while waiting for me to arrive.  Oct 1, 2000 By:
Patrick J Chicas, Mr. Dune

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Our project takes shape! Our parts having arrived we're back at the primary drive, clutch and balancer installation.  Sep 1, 2000 By:
Patrick J Chicas, Mr. Dune

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It's been a long road in bringing the 'zilla back to life. Behold the pictures of this show quality ride compared to the basket case we started with...  Sep 1, 2000 By:
Patrick J Chicas

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Well kids it's been almost a year since we started working on this
project. And at long last we are ready for those little finishing
touches that will make our 'Zilla stand out amongst the crowd... 
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