With this month's edition we're wrapping up the
motor modifications section of this series. The last two articles
dealt with improving the engine's ability to breath (intake modifications and exhaust upgrade), which is key to making
horsepower- more air in means more fuel in, and that translates to
more power. Another way to make power is by increasing the bore of
the engine- like they say- "there ain't no replacement for good ole
displacement".
Since many engine
modifications are driven by racing interests, the hardware that's
available tends to reflect what's allowable in the racing world. In
the case of mini quads, racing classes are basically divided into
three groups: a 0-50cc class, 51-70cc class, and 70-90cc class. The
performance aftermarket has set their sights on the 70s because the
other classes are already maxed out sizewise in stock
configuration.
The aluminum cylinder (right)
weighs about a third the stocker (nearly a 2 lb
savings).
There's a couple ways to accomplish this. You can
send your cast iron cylinder out to have it bored to a larger size,
or you can can buy a replacement cylinder kit directly and keep
your old jug as a spare. WRH Racing in Alabama has the latter
option available in two flavors- iron and aluminum.
As a gross approximation, your incremental power
improvement should be directly proportional to the displacement
increase. In other words, going from a 50 to a 70 is 40% bigger.
Then, assuming that porting hasn't changed and that the
intake/exhaust can still handle the extra air demanded by the
bigger piston, you should end up with about 40% more
power.
In the case of the aluminum
70cc WRH cylinder, kindly ignore the simplistic theory above. How's
nearly 100% improvement sound? Talk about a Halloween treat, our
project Alpha machine has been transformed into a truly scary-fast
little quad! By installing this cylinder the power of the machine
was literally doubled, which is a pretty impressive feat
considering that it was already running pretty well.
This trick nikasil-coated cast aluminum cylinder
is not just a lightweight facsimile of its heavy-set cast iron
cousin. It's a radically different cylinder and piston with
altogether different porting. Drawing on the developments of the
European scooter racing industry (yes, knee-dragging scooter
road-racing!), this kit has a fair amount of R&D behind it.
After all, the Asian mini-quad has its powertrain roots as a
scooter which has been around for quite some time.
Incredible power increase, as
measured at the rear wheels on a chassis dyno. (click to enlarge
image).
The kit, which includes piston, clips, pin, ring,
cylinder, gaskets, and even a spark plug, should bolt onto an
Alphasports, Kasea, Polaris, DRR, T-rex, Dinli, Eton, etc.
Installation is not too bad even for the weekend
mechanic.
Although you can perform
this modification without the stage 2 exhaust pipe installation,
likely you won't see as much of an improvement as we did in this
case. However, if you're interested in recreational riding and all
you desire is a 40% bump to your 50cc machine and don't want the
accompanying racket of a hi-po exhaust, then this kit or the
cast-iron version could very well be what the doctor
ordered.
Tips-
thoroughly power wash the entire engine area
so as to avoid dirt falling into the case during
disassembly
turn the quad up vertically on its rear wheels
to make it easier to work on
make sure to install the piston with the
cutout to the rear (alum kit)
don't forget to lightly oil the cylinder, ring
groove, and piston pin before assembly
Stay tuned later this month's issue where we'll
get into the "black art" of clutch tuning. Comments or questions?
-post your thoughts to the Discussion ForumWhere to get your parts-WRH Racing, in AL, 251-675-9906
Aluminum 70cc kit- $189.00
Cast iron 70cc kit- $120.00
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